CCR Ash Basin Dewatering & Treatment System

Project Profile

  • Project Location : North Carolina
  • Client Industry : Subcontractor/ Consultant
  • Owner Industry : Major Utility/ Southeast
  • Gwtt Scope : Design, Build, Install, O&M
  • Contract Value : $2M
  • Project Duration : 12 Months
  • Contaminants : TSS, Arsenic, Cadmium, and Thallium
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Key Project Details

  • Flow rate of 1,400 GPM
  • New and more advanced modular clarification system that enables pH adjustment and chemical precipitation to occur simultaneously in a single vessel
  • Chemicals were containerized in Conex boxes to minimize secondary containment and winterization concerns
  • System was modular in design and configured to target select metals above discharge criteria (specifically Arsenic)

PROJECT CHALLENGES

  • GWTT’s system design had to incorporate existing/legacy chemical feed piping
  • The relatively high flow rate and stringent discharge limits required additional in-house testing and critical design considerations

Project Narrative

GWTT was contracted to design, procure, build, install, commission, and operate and maintain a site-specific Wastewater Treatment System (WWTS) to facilitate the treatment and discharging of compliant water from a large coal ash basin located in North Carolina.

The system was designed to treat a maximum flow rate of 1400 GPM. The main contaminants of concern include Total Suspended Solids (TSS), Arsenic, Selenium, Cadmium and Thallium. Due to the relatively high flow rate, GWTT designed a single large tank for pH adjustment and the coagulation, flocculation, clarification, and sedimentation process. All other treatment equipment was modular and constructed and tested in our Wharton, NJ, manufacturing center thereby reducing field labor and associated field expenses.

GWTT also incorporated all existing chemical feed equipment and piping into our design.

GWTT was acknowledged by the customer for exceptional service in the execution of this critical project. In summary, they noted that the entire GWTT team delivered, and the customer experience was very positive throughout the entire process.